Gradall 544 manuals

Owner’s manuals and user’s guides for Hoist Gradall 544.
We providing 1 pdf manuals Gradall 544 for download free by document types: User Manual


Gradall 544 User Manual (209 pages)


Brand: Gradall | Category: Hoist | Size: 2.22 MB |

 

Table of contents

PART MANUAL

1

Table of Contents

3

Table of contents

6

INTRODUCTION

10

Alphabetical Index

10

Service Kits

13

Parts Index

14

CHASSIS & ATTACHING PARTS

30

Frame Shrouding & Trim

30

Cab Heater & Hoses

33

1st Boom Section

38

2nd Boom Section

40

3rd Boom Section

41

4th Boom Section

42

Push Beam & Cables

43

Quick Switch Assembly

46

ATTACHMENTS & ACCESSORIES

48

Sand Bucket & Carriages

48

Fork Information

50

ENGINE & ATTACHING PARTS

51

Engine Left Side View

51

Engine Right Side View

52

Engine Mounting

53

Fuel Tank & Lines

54

Radiator & Hoses

56

Ether Starting Kit

57

Air Cleaner Piping

58

Air Cleaner

59

Exhaust System

60

DRIVE TRAIN

61

Transmission Drive Gearing

69

(Reverse 2nd & Low)

71

(Forward, Output and Third)

73

Transmission Modular Valve

77

Transmission Control Valve

79

Propeller Shaft

81

Front Axle Assy

82

Front Axle Housing

84

OLD STYLE

90

NEW STYLE

90

FOR SERVICE ONLY

92

CONTROLS

93

Tilt & Sway

95

Accelerator Linkage

96

Steering Column

97

Original Issue 4-86

98

Revised 3-89

98

TO PARKING

100

BRAKE VALVE

100

(SEE PAGE 8-2)

100

Starting Serial No. 0155238

102

Original Issue 5-89

102

8-2PCN L-8769

102

8-3PCN L-8398

105

Starting Serial No. 0155188G

105

Original Issue 7-88

105

HYDRAULIC CIRCUITS

109

Dump Circuit

113

Rear Drive

117

Steering

121

Lift Cylinder

122

Crowd Cylinder

125

Tilt Cylinder

127

Sway Cylinder

131

Joystick

132

Outrigger Cylinder

134

Stabilizer Cylinder

136

HYDRAULIC COMPONENTS

139

Crowd Extension Cylinder

141

Compensating Cylinder

143

(9104-3139) Sway Cylinder

144

Steering Cylinder

145

Priority Flow Control Valve

150

Forward-Reverse Control Valve

152

Series-Parallel Valve

153

Solenoid Valve

154

Rear Drive Main Relief Valve

155

Outrigger Control Valve

156

Series-Parallel Control Valve

158

Brake Valve

159

Parking Brake Valve

161

Directional Control Valve

162

Main Hydraulic Pump

163

Pilot Pump

164

Rear Drive Motor

165

Oil Reservoir Filter

166

Hydraulic Oil Reservoir

167

* Added item 8

171

Dual P.O. Check Valve

172

Counterbalance Control Valve

174

ELECTRICAL

175

Batteries & Cables

176

Boom Section Wiring

177

MISCELLANEOUS

179

Frame Decals

179

MISCELANEOUS

181

Boom Decals

181

OPTIONAL EQUIPMENT

183

Starting Serial No. 8655105G

183

Original Issue 5-87

183

Revised 12-1-93

184

Revised 7-88

186

Revised 7-13-06

187

Original Issue 11-87

189

Original Issue 7-87

191

Revised 11-87

191

(9055-3007) Swing Valve Assy

193

Revised 8-88

193

Revised 2-14-95

194

Revised 11-30-93

196

(9103-3196) Winch Assy

197

Revised 8-5-97

197

(9103-3196 Winch Assy

198

Original Issue 3-89

201

Auxiliary Hydraulics

203

Pintle Hook

204

Original Issue 4-90

204

FRONT OF MACHINE

205

(9108-3286) Sway Cylinder

207

(9108-3471) Sway Cylinder

208





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