Gradall 524D LoPro User Manual

Illustrated Parts ManualModels522D LoPro524D LoProS/N 0191001P/N - 9148-4013 Revised July 6, 2007

REPAIR KITS...

HYDRAULIC COMPONENTS(9138-3076) Rear Drive Motor Starting Serial No. 0191001Original Issue 6-01LK10-7Item Part No. Qty. Description Of Part1 9138-3076

HYDRAULIC COMPONENTS(9103-3240) Priority Flow Control Valve Starting Serial No. 0191001Original Issue 6-01LK10-8NOTE: ITEMS 18 THRU 20 INCLUDE QUANTI

HYDRAULIC COMPONENTS(9108-3521) Flow Divider Valve Starting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9108-3521 1 FLO

10-10HYDRAULIC COMPONENTS(9114-3201) Brake Valve Starting Serial No. 0191001Original Issue 6-01LKItem Part No. Qty. Description Of Part13 1 PISTON RIN

Item Part No. Qty. Description Of Part9104-3446 1 3-WAY SOLENOID VALVE, (includesall items)1 8093-4036 1 NUT2 9114-4158 1 COIL3 8093-4038 1 CORE ASSY,

10-12HYDRAULIC COMPONENTS(9114-3372) Inching Valve Starting Serial No. 0191001Original Issue 6-01LKItem Part No. Qty. Description Of Part9114-3372 Ref

HYDRAULIC COMPONENTS(9108-3296) Main Hydraulic Pump Starting Serial No. 0191001Original Issue 6-01LK10-13Item Part No. Qty. Description Of Part9108-32

HYDRAULIC COMPONENTS(9108-3499) Hydrostatic Transmission Pump Starting Serial No. 0191001Original Issue 6-01Revised 1-17-0710-14LK

HYDRAULIC COMPONENTS(9108-3499) Hydrostatic Transmission Pump Starting Serial No. 0191001Original Issue 6-01Revised 1-17-0710-14LK * Revised illustra

HYDRAULIC COMPONENTS(9109-3016) Front Drive MotorStarting Serial No. 0191 001Original Issue 6-01AK10-15Item Part No. Qty. Description Of Part9109-3016

SECTION PAGE NO. PART NUMBER DESCRIPTION2 2-3 9141-5040 Steering Cylinder Pin Kit5 5-1 9133-5033 Engine Filter Kit6 6-3 9114-4382

HYDRAULIC COMPONENTS(9116-3044) Front Drive MotorStarting Serial No. 0191001Original Issue 6-01LK10-15Item Part No. Qty. Description Of Part16 9140-40

Item Part No. Qty. Description Of Part9112-5069 1 HYDRAULIC RESERVOIR ASSY,(includes all items except 30, 31 & 32)1 9114-3133 1 HYDRAULIC OIL TAN

12345678921511121314161710HYDRAULIC COMPONENTS(9130-3037) Joystick Assembly Starting Serial No. 0191001Original Issue 6-01Revised 11-03-0510-17JD * C

HYDRAULIC COMPONENTS(9108-3459) Traction Lock Valve Starting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part15 2 O-RING16

141312 9101167548412315Item Part No. Qty. Description Of Part9133-5020 1 QUICK START CYLINDER & VALVEASSY, (includes all items except 2 & 3)1

ER 49169 - LK10-20HYDRAULIC COMPONENTS(9045-3050) Truss Boom WinchStarting Serial No. 0191001Original Issue 6-01Revised 7-03-06Item Part No. Qty. Desc

LK10-21HYDRAULIC COMPONENTS(9020-7879) Winch MotorStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9020-7879 1 WINC

LK10-22HYDRAULIC COMPONENTS(9060-2706) Crossover ValveStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9060-2706 1

ELECTRICALDash Panel AssemblyStarting Serial No. 0191001Original Issue 6-0111-1LKItem Part No. Qty. Description Of Part1 Ref DASH HARNESS ASSY, (see p

10 10-17 9130-4001 Joystick Seal Kit10 10-17 9130-4025 Joystick Plunger Kit10 10-18 9108-4284 Traction Lock Valve Seal Kit12 12-1 9148-5007 Decal Kit1

ELECTRICAL(9133-3013) Engine Wiring HarnessStarting Serial No. 0191001Original Issue 6-0111-2Item Part No. Qty. Description Of Part9133-3013 1 ENGINE

ELECTRICAL(9136-5013) Dash Harness AssemblyStarting Serial No. 0191001Original Issue 6-01Revised 6-27-0711-3JMItem Part No. Qty. Description Of Part91

ELECTRICAL(9109-3037) Gauge Panel AssemblyStarting Serial No. 0191001Original Issue 6-0111-4AKItem Part No. Qty. Description Of Part9109-3037 1 GAUGE

ELECTRICAL(9114-3331) Gauge Panel AssemblyStarting Serial No. 0191001Original Issue 6-0111-4LKItem Part No. Qty. Description Of Part9114-3331 1 GAUGE

11-5ELECTRICALBattery & CablesStarting Serial No. 0191001Original Issue 6-01Revised 5-31-05JDItem Part No. Qty. Description Of Part1 8097-3021 1 B

12-1MISCELLANEOUSCab & Frame DecalsStarting Serial No. 0191001Original Issue 6-01AK242625VIEW C-C789A211522A141117BB20CCDD3PARTIAL VIEW A-A13ADDFU

12-1MISCELLANEOUSCab & Frame DecalsStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part29 9103-3089 1 HORN DECAL30

12-1MISCELLANEOUSCab & Frame DecalsStarting Serial No. 0191001Original Issue 6-01LKFF123642223242625VIEW C-C789A211522A141117BB20CCDD3PARTIAL VIEW

12-1MISCELLANEOUSCab & Frame DecalsStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part33 9148-3028 1 CAPACITY CHA

16125726.512.5(TYP)7.513.5572830.525 (TYP)1115 (TYP)1511121314101088460362517249 (TYP)1.5 (TYP)38.2565895.5 (TYP)9.25 (TYP)1

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-11INTRODUCTIONPart Num

Item Part No. Qty. Description Of Part9149-5005 522D LO PRO DECAL KIT, WHITE,(std), (includes all items on page 12-1except 18 thru 20, 32 thru 44; and

16125726.512.5(TYP)7.513.5572830.525 (TYP)1115 (TYP)1511121314101088460362517249 (TYP)1.5 (TYP)38.2565895.5 (TYP)9.25 (TYP)1

Item Part No. Qty. Description Of Part9148-5007 524D LO PRO DECAL KIT, WHITE,(std), (includes all items on page 12-1except 18 thru 20, 32 thru 44; and

OPTIONAL EQUIPMENT(9148-3036) Cab Enclosure KitStarting Serial No. 0191001Original Issue 6-01Revised 6-27-07Item Part No. Qty. Description Of Part9148

13-2OPTIONAL EQUIPMENT(9148-3036) Cab Enclosure KitStarting Serial No. 0191001Original Issue 6-01LK

13-2Item Part No. Qty. Description Of Part9148-3036 1 CAB ENCLOSURE KIT, (includes allitems on pages 13-1 thru 13-3)9148-4018 1 L.H. SIDE ASSY, (inclu

OPTIONAL EQUIPMENT(9148-3036) Cab Enclosure Kit - GlassStarting Serial No. 0191001Original Issue 6-01LK13-3Item Part No. Qty. Description Of Part9148-

LK 13-4Item Part No. Qty. Description Of Part9148-5003 1 CAB ENCLOSURE INSTALLATION,(includes all items on pages 13-4 and13-5 plus 9148-3036 Cab Enclo

13-5LKOPTIONAL EQUIPMENT(9148-5003) Cab Enclosure InstallationStarting Serial No. 0191001Original Issue 6-01IGNACCACCBATBATIGNSTABCDABXHLAB+GROOILGNDF

Item Part No. Qty. Description Of Part9148-5003 1 CAB ENCLOSURE INSTALLATION,(includes all items on pages 13-4 and13-5 plus 9148-3036 Cab Enclosure Ki

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-12INTRODUCTIONPart Num

ELECTRICAL SCHEMATICFOR CAB HEATER OPTION ITEMSIGNITIONHEATERBATIGNSTACCOFF-HSWHEATERSWITCH15 AMPFUSEHET-ACCHIG-HSWLOW-HSWCONNECTOR FOROPTIONALDEFROST

LKOPTIONAL EQUIPMENT(9112-5106) Heater AssemblyStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9112-5106 1 HEATER

LKOPTIONAL EQUIPMENT(9112-5056) Inline By-PassStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9112-5056 1 INLINE B

LKOPTIONAL EQUIPMENT(9108-5115) Tow Hook InstallationStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9108-5115 1 T

13-101113201417181921131516REDABYELLOWGRAYCPINDESIGNATIONWIREDESIGNATIONWEATHER PACK SHROUD(3-WIRE) #1201-0717423139130-304182114567REDYELLOW9ACBABCEL

13-11LKOPTIONAL EQUIPMENT(9148-3004) Main Control Valvew/Auxiliary HydraulicsStarting Serial No. 0191001Original Issue 6-01

13-11LKOPTIONAL EQUIPMENT(9148-3004) Main Control Valvew/Auxiliary HydraulicsStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Descript

LK13-12OPTIONAL EQUIPMENT(9148-5008) Auxiliary Hydraulics Assembly2 SECTION BOOM ONLYStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty.

Item Part No. Qty. Description Of Part11 7713-3141 1 BASE PLATE12 8820-1005 2 HEX HD CAPSCREW, 1/4-20X1,GR513 8852-1304 2 HEX LOCKNUT, 1/4-2014 9108-3

Item Part No. Qty. Description Of Part17 9020-7463 4 CUSHION CLAMP18 9104-3125 1 DUST PLUG19 9104-3126 1 DUST CAP20 9108-3290 1 HOSE CARRIER21 8841-10

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-13INTRODUCTIONPart Num

OPTIONAL EQUIPMENT(9148-5021) (9148-5022) Foam Filled Tire Assembly2 SECTION BOOMStarting Serial No. 0191001Original Issue 6-01AK13-15Item Part No. Qt

631245VIEW A-A78VIEW B-BPARKBRAKE9136-30FORKTILTDOWN240100FE8001610TEMPFUELOILVOLTS-+DRIVE4X44X2ALTONOFF000000QUARTZLKOPTIONAL EQUIPMENT(9148-5012) L.

LK13-17OPTIONAL EQUIPMENT(9148-5020) 3 Section Boom AssemblyStarting Serial No. 0191001Original Issue 6-016212212361605185666768636465VIEW C-CITEMS 46

LK13-17OPTIONAL EQUIPMENT(9148-5020) 3 Section Boom AssemblyStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9148-5

LK13-17OPTIONAL EQUIPMENT(9148-5020) 3 Section Boom AssemblyStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part60 911

18171615145741011123239131862019222121LKOPTIONAL EQUIPMENT(9138-5016) Crowd Cylinder Assembly3 SECTION BOOM ONLYOriginal Issue 6-01Item Part No. Qty.

Item Part No. Qty. Description Of Part23 8855-1010 2 LOCKWASHER, 5/1624 9112-3054 2 COMPRESSION SPRING25 9112-1134 2 SPRING RETAINER26 8850-1008 2 HEX

240100FE8001610TEMPFUELOILVOLTS-+000000QUARTZDRIVEALT4X44X2ONOFFRSTART AIDONOFFPARKBRAKE9136-30AUXILIAHYDRAAUXILIARYHYDRAULICSLEFT/DOWN7VIEW C-C224041

Item Part No. Qty. Description Of Part14 7713-3168 1 CLAMP SET15 7713-3140 1 COVER PLATE16 7713-3177 1 HEX BOLT17 7713-3141 1 BASE PLATE18 8820-1017 2

OPTIONAL EQUIPMENT(9134-5013) Beacon Light PackageStarting Serial No. 0191001Original Issue 6-01LK13-22Item Part No. Qty. Description Of Part9134-5013

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-14INTRODUCTIONPart Num

OPTIONAL EQUIPMENT(9138-5004) Work Light PackageStarting Serial No. 0191001Original Issue 6-01LK13-23444546START AIDONOFFPARKBRAKEALTR240100FE8001610T

4235414335414243BBSECTION B-B4214014910111213126816821TO MIRRORLIGHTTO BLACK WIREIN TAIL LIGHTHARNESS81491011121314813691011121320457171819SECTION A-A

OPTIONAL EQUIPMENT(9137-5005) Windshield/ Top Window Kit InstallationStarting Serial No. 0191001Original Issue 6-01LK13-24Item Part No. Qty. Descripti

Item Part No. Qty. Description Of Part7 1 PISTON SEAL8 1 O-RING9 1 O-RING10 9112-4084 1 PISTON11 1 O-RING12 1 BACK-UP RING13 9112-4085 1 CYLINDER HEAD

Item Part No. Qty. Description Of Part9108-3262 1 DUAL P.O. CHECK VALVE ASSY,(includes all items)9104-4002 Ref SEAL KIT, (includes items 3 & 4)1 1

JLG Worldwide LocationsJLG Industries, Inc.1 JLG DriveMcConnellsburg PA. 17233-9533USAPhone: (717) 485-5161Customer Support Toll Free: (877) 554-5438F

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-15INTRODUCTIONPart Num

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-16INTRODUCTIONPart Num

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-17INTRODUCTIONPart Num

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-18INTRODUCTIONPart Num

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-19INTRODUCTIONPart Num

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-20INTRODUCTIONPart Num

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-21INTRODUCTIONPart Num

PART NUMBER PAGEPART NUMBER PAGE PART NUMBER PAGEINDEX1-22INTRODUCTIONPart Num

CHASSIS & ATTACHING PARTSFrame Shrouding & TrimStarting Serial No. 0191001Original Issue 6-01Revised 03-13-062-1JD* Changed part number on ite

CHASSIS & ATTACHING PARTSFrame Shrouding & TrimStarting Serial No. 0191001Original Issue 6-01Revised 03-13-06Item Part No. Qty. Description O

CHASSIS & ATTACHING PARTS(9148-3001) Open Cab Starting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9148-3001 Ref OP

FRAME & ATTACHING PARTSRear Axle & Attaching PartsStarting Serial No. 0191001Original Issue 6-0145UPPERLOWER2627603534484837383939404142104446

Item Part No. Qty. Description Of Part30 9148-0002 1 R.H. KNUCKLE31 8850-1110 2 HEX NUT, 5/8-1132 8821-2321 2 SOCKET HD CAPSCREW,5/8-11X3-3/4, GR833 9

INTRODUCTIONTable of ContentsStarting Serial No. 0191001Original Issue 6-01LK1-1SECTION 1 — INTRODUCTIONTable of Contents ...

CHASSIS & ATTACHING PARTSFront Axle MountingStarting Serial No. 0191001Original Issue 6-01Revised 2-2-06Item Part No. Qty. Description Of Part1 Re

Item Part No. Qty. Description Of Part1 9108-6101 1 FIRST BOOM SECTION2 9108-1148 1 BOOM BASE PIN3 8820-1107 1 HEX HD CAPSCREW, 5/8-11X54 8852-1010 1

BOOM2 Section Boom (std)Second Boom SectionStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part1 9108-6102 1 SECOND BO

Item Part No. Qty. Description Of Part9108-5091 1 QUICK SWITCH ASSEMBLY, (includesitems 1 thru 6, 15 and 16)1 9108-6152 1 QUICK SWITCH WELDMENT2 9108-

Item Part No. Qty. Description Of Part Item9108-5033 Ref 48" TILT CARRIAGE ASSY, (includesitems 1 thru 14)1 9108-6116 1 CARRIAGE WELDMENT2 9045-1

ATTACHMENTS(9045-5051) & (9045-5052) Q.S. Carriage AssembliesStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9

Item Part No. Qty. Description Of Part1 9045-5049 1 60" BUCKET, (3/4 yard capacity)Item Part No. Qty. Description Of Part1 9055-5020 1 74" B

Item Part No. Qty. Description Of Part9045-5011 1 10' TRUSS BOOM ASSY, (includes allitems)1 9080-1353 1 10' TRUSS BOOM WELDMENT2 9045-3040 1

ATTACHMENTS(9045-5012) 10' Truss Boom W/ Winch AssemblyStarting Serial No. 0191001Original Issue 6-01Revised 7-03-06Item Part No. Qty. Descriptio

LK1-2SECTION 5 — ENGINE & ATTACHING PARTSEngine Left Side View...

ATTACHMENTS(9045-5035) & (9045-5037) 6' Mast AssemblyStarting Serial No. 0191001Original Issue 6-01Revised 7-06-064-6Item Part No. Qty. Descr

192021221819212262859712134103181114151617132329224252627WARNING30522495051SECTION B-B36333234353537SECTION A-A4345413141424439404836383933304647AABB3

ATTACHMENTS (9130-5016) 66" Slope Piler Carriage AssemblyStarting Serial No. 0191001Original Issue 6-01Revised 6-14-06Item Part No. Qty. Descript

ATTACHMENTS (9108-5058) 48" Slope Piler Carriage AssemblyStarting Serial No. 0191001Original Issue 6-01Revised 6-14-06Item Part No. Qty. Descript

ATTACHMENTSFork InformationStarting Serial No. 0191001Original Issue 6-01Revised 7-5-02NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACI

ATTACHMENTSPersonnel Platform AssemblyStarting Serial No. 0191001Original Issue 6-01Revsied 10-25-024-112425262723222820ATTACH LANYARD HERE9055-303211

ATTACHMENTS(9055-5024) Personnel Platform AssemblyStarting Serial No. 0191001Original Issue 6-01Revised 10-25-024-11ECN 020507-TTItem Part No. Qty. De

5-1ENGINE & ATTACHING PARTS(9139-5007) EPA Engine Left Side View Starting Serial No. 0191001Original Issue 6-01AKOIL GAGHR MTRFUL SOLPS IGNREVREV

5-1ENGINE & ATTACHING PARTS(9139-5007) EPA Engine Left Side View Starting Serial No. 0191001Original Issue 6-01AKItem Part No. Qty. Description Of

5-1ENGINE & ATTACHING PARTS(9138-5020) EPA Engine Left Side View Starting Serial No. 0191001Original Issue 6-01LK41502424391415THERMGND-934ACB5254

LK1-3SECTION 9 — HYDRAULIC CIRCUITSOil Supply & Pressure Lines ...

Item Part No. Qty. Description Of Part9138-5020 Ref ENGINE ASSEMBLY, (includes allitems on page 5-1 except 52 thru 58;includes items 1 thru 55 on page

5-2ENGINE & ATTACHING PARTS(9139-5007) EPA Engine Right Side View Starting Serial No. 0191001Original Issue 6-01AKSTRT-SOLSTART-CPULL-INGND-10FWDG

Item Part No. Qty. Description Of Part23 8855-1013 11" 5/16, HOSE24 8856-1111 1 FLAT WASHER, 1/225 9114-3122 1 SUPPORT CLAMP, 5/826 8319-1004 2 H

7895541423443454636474849505110353754CLT TMPSTARTER RELAYTO ENGINEWIRE CONNECTIONSSTARTERALT BATSTRT-SOLGND-10START-CPULL-INGND-10START-C8587878686308

Item Part No. Qty. Description Of Part31 8871-1284 1 HEX SOCKET PIPE PLUG, 3/432 9020-5792 1 CUSHION CLAMP33 8866-2064 1 ELBOW, 90 DEGREES, (includesi

FWDGND-1GND-2REV-BRX2X1FASABFAGPSMBT2MAG341151417172161978913111612561810ENGINE & ATTACHING PARTS (9139-5007) EPA Engine Pump Mount & Flywheel

12GND-2REV-B5616FWDGND-1VIEW A-AXX12FAR78910241118VIEW B-BSG141518193412120131321725PSMBMAGT2AABBENGINE & ATTACHING PARTS (9138-5020) EPA Engine P

5-4LKENGINE & ATTACHING PARTS(9115-5016) Fuel Tank & LinesStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Par

Item Part No. Qty. Description Of Part17 7714-3006 10 WHIZ LOCKNUT, 5/16-1818 9108-3573 1 OIL COOLER19 8688-3327 2 HOSE CLAMP20 9108-1541 1 MOUNTING B

49811179123765610121413666651516ENGINE & ATTACHING PARTSAir Cleaner Piping Starting Serial No. 0191001Original Issue 6-01LK5-6Item Part No. Qty. D

1-4SECTION 11 — ELECTRICALDash Panel...

ENGINE & ATTACHING PARTS(9138-3065) 7" Air CleanerStarting Serial No. 0191001Original Issue 6-015-7LKItem Part No. Qty. Description Of Part91

Item Part No. Qty. Description Of Part1 9108-3560 1 TAIL PIPE2 8368-3175 2 MUFFLER CLAMP, (includes items3 & 4)3 2 BRIDGE4 4 NUT5 9108-3250 1 MUFF

6-1LKDRIVE TRAIN(9148-5018) Front Axle Assembly Starting Serial No. 0191001Original Issue 6-01TO BRAKELINESEE PAGE 8-1Item Part No. Qty. Description O

DRIVE TRAIN(9112-3119) Front AxleStarting Serial No. 0191001Original Issue 6-01LKItem Part No. Qty. Description Of Part9112-3119 1 FRONT AXLE, (inclu

6-3DRIVE TRAINCarrier Assembly Starting Serial No. 0191001Original Issue 6-01Revised 10-24-03Item Part No. Qty. Description Of Part19 8348-3584 12 WAS

6-4DRIVE TRAINBrake Assembly Starting Serial No. 0191001Original Issue 6-01Revised 5-31-05Item Part No. Qty. Description Of Part9114-4442 Ref BRAKE SE

6-5DRIVE TRAIN(9114-4339) (9114-4337) Left/Right Housing Assembly(9114-4333) (9114-4335) Axle Shaft and Wheel Flange AssemblyStarting Serial No. 01910

DRIVE TRAINNon-Drive Wheel HubStarting Serial No. 0191001Original Issue 6-01AK6-6 INFORMATION FOR THIS PAGE WASUNAVAILABLE AT THE TIME OF PUBLI

DRIVE TRAIN(9148-3020) Rear Steering Axle Drive HubStarting Serial No. 0191001Original Issue 6-01Revised 3-26-07LK6-6Item Part No. Qty. Description Of

ACCELERATOR CABLE ...

DRIVE TRAINWheels & TiresStarting Serial No. 0191001Original Issue 6-016-7Item Part No. Qty. Description Of Part9112-5002 1 R.H. TIRE ASSEMBLY, (i

7-1CONTROLS(9138-5009) Tilt Lever AssemblyStarting Serial No. 0191001Original Issue 3-01Item Part No. Qty. Description Of Part9138-5009 1 TILT LEVER A

CONTROLS(9114-3342) Accelerator Pedal AssemblyStarting Serial No. 0191001Original Issue 3-01Revised 2-8-027-2SVCItem Part No. Qty. Description Of Part

CONTROLSSteering Column & Attaching Parts Starting Serial No. 0191001Original Issue 3-01Item Part No. Qty. Description Of Part9114-4190 Ref STEERI

7-4FROM ENGINEFROM ENGINETO HYDRAULICRESERVOIRFROMJOYSTICKTOJOYSTICKSECTION A-ATO SERVICEBRAKETO FLOWDIVIDER VALVETO PARKBRAKETO HYDRAULICRESERVOIRSEC

Item Part No. Qty. Description Of Part1 9020-6195 11" TRIM-LOK, (pre-packaged in 25'lengths)2 9020-6199 59" TRIM-LOK, (pre-packaged in

Item Part No. Qty. Description Of Part1 Ref BRAKE VALVE ASSY, (see page 10-10for details)2 9116-3093 1 FOOT SWITCH, (524D only)3 8820-1022 3 HEX HD CA

Item Part No. Qty. Description Of Part1 Ref ELBOW, 90 DEGREES, (swivel nut),(see page 6-1 for details)2 Ref TEST FITTING, (see page 6-1 fordetails)3 R

1349101110122171615286141822232425242729313233153435435213019201920203620373840392613152876Item Part No. Qty. Description Of Part22 8866-2106 1 ELBOW,

ELECTRICAL SYSTEMS ... 11-1 thru 11-4E

236143738348561210911131422626252423292827132121201617191817816303132333435173997HYDRAULIC CIRCUITSDump CircuitStarting Serial No. 0191001Original Iss

HYDRAULIC CIRCUITSDump CircuitStarting Serial No. 0191001Original Issue 6-019-2AKItem Part No. Qty. Description Of Part1 Ref HYDRAULIC RESERVOIR, (see

HYDRAULIC CIRCUITSDump CircuitStarting Serial No. 0191001Original Issue 6-019-2LK244145152348561311101214153063433323137363513292928242527262582438394

Item Part No. Qty. Description Of Part1 Ref HYDRAULIC RESERVOIR, (see page10-16 for details)2 8866-2106 1 ELBOW, 90 DEGREE, (swivel nut)3 8471-8164 1

9-3HYDRAULIC CIRCUITSDrive Circuit - FrontStarting Serial No. 0191001Original Issue 6-01TO DUMP CIRCUIT(see page 9-2)TO FLOWDIVIDER VALVE(see page 9-1

9-3Item Part No. Qty. Description Of Part1 9020-5792 2 CUSHION CLAMP2 8471-2738 8 SPLIT FLANGE CLAMP3 9133-3004 1 TUBE ASSY4 8320-1155 8 HEX HD CAPSCR

123212456737781091214131524161725233618201911222327262143382742274039414451504948274645474374746868687476586075171775577752547658605757615860595453515

Item Part No. Qty. Description Of Part1 8867-1001 6 LUBE FITTING, STRAIGHT, 1/82 8062-3016 6 BULKHEAD ADAPTER3 8471-9169 2 GREASING HOSE4 8471-9698 2

Item Part No. Qty. Description Of Part13 Ref MAIN HYDRAULIC CONTROL VALVE,(see page 10-6 for details)14 7713-3139 1 CLAMP SET15 7713-3140 2 COVER PLAT

9-6HYDRAULIC CIRCUITSCrowd Cylinder Starting Serial No. 0191001Original Issue 6-01LKItem Part No. Qty. Description Of Part11 8866-2007 2 CONNECTOR, (i

IGNITION SWITCH ...

9-7HYDRAULIC CIRCUITSTilt & Tilt Compensating Cylinder Starting Serial No. 0191001Original Issue 6-01Revised 10-5-01Item Part No. Qty. Description

Item Part No. Qty. Description Of Part1 Ref STEERING CYLINDER, (see page10-5 for details)2 8471-9646 1 HOSE ASSY3 8866-2240 2 SWIVEL NUT RUN TEE, 1/2

HYDRAULIC CIRCUITSJoystick Circuit Starting Serial No. 0191001Original Issue 6-01LK9-9Item Part No. Qty. Description Of Part9 8471-8735 1 HOSE ASSY10

HYDRAULIC COMPONENTS(9148-3025) Lift Cylinder Starting Serial No. 0191001Original Issue 6-0110-1Item Part No. Qty. Description Of Part9148-3025 1 LIFT

10-2HYDRAULIC COMPONENTS(9108-3468) Crowd CylinderStarting Serial No. 0191001Original Issue 6-01Item Part No. Qty. Description Of Part9108-3468 1 CROW

HYDRAULIC COMPONENTS(9108-3513) Tilt CylinderStarting Serial No. 0191001Original Issue 6-01Revised 6-27-07Item Part No. Qty. Description Of Part9108-3

10-4HYDRAULIC COMPONENTS(9108-3470) Compensating Cylinder Starting Serial No. 0191001Original Issue 6-01LKItem Part No. Qty. Description Of Part9108-

Item Part No. Qty. Description Of Part9138-3075 2 STEERING CYLINDER ASSY,(includes all items)9108-4305 1 SEAL KIT, (includes items 5 thru 8,10, 11 &am

10-6HYDRAULIC COMPONENTS(9148-3012) Main Hydraulic Control Valve Assembly Starting Serial No. 0191001Original Issue 6-01LK

10-6Item Part No. Qty. Description Of Part21 9140-4185 2 HYDRAULIC REMOTE POSITIONER,(includes items 16 thru 20 & 22 thru 27)22 1 SPUD POSITIONER2