Gradall 524D User Manual Page 122
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522D-524D
MATERIAL HANDLER
Item Part No. Qty. Description Of Part
1 Ref STEERING CYLINDER (see page
10-6 for details)
2 8471-9056 1 HOSE ASSY
3 8866-2240 2 SWIVEL NUT RUN TEE, 1/2 TUBE
4 8866-2026 2 CONNECTOR (includes o-ring)
8859-1015 2 O-RING
5 8471-8202 2 HOSE ASSY
6 8866-2064 2 ELBOW, 90 DEGREES (includes
item 7)
7 8859-1204 2 O-RING
8 Ref PRIORITY FLOW CONTROL VALVE,
(see page 10-9 for details)
9 8866-2019 1 CONNECTOR (includes item 10)
10 8859-1206 1 O-RING
11 8471-7854 1 HOSE ASSY
12 8866-2062 1 ELBOW, 90 DEGREES (includes
item 13)
13 8859-1202 1 O-RING
14 8471-8439 1 HOSE ASSY
15 8866-2062 1 ELBOW, 90 DEGREES (includes
item 16)
16 8859-1202 1 O-RING
17 Ref STEERING ORBITROL (see page
7-3 for details)
18 Ref STEERING COLUMN (see page 7-3
for details)
Item Part No. Qty. Description Of Part
19 8866-2006 2 CONNECTOR (includes item 20)
20 8859-1205 4 O-RING
21 8866-2018 1 CONNECTOR (includes item 20)
22 8471-8415 1 HOSE ASSY
23 8866-2065 1 ELBOW, 90 DEGREES (includes
item 20)
24 9114-3354 2 TUBE ASSY
25 8471-9042 1 HOSE ASSY
26 8866-2105 1 SWIVEL NUT ELBOW, 90 DEGREES
27 7713-3499 8 HEX HD CAPSCREW, 1/4-20x1-5/16
28 9002-2042 2 HOSE ASSY
29 7713-3029 1 CLAMP SET
30 9121-3002 1 CLAMP SET
31 7732-3029 2 CLAMP SET
32 8820-1023 2 HEX HD CAPSCREW, 5/16-18x1-3/4
33 7713-3306 1 STACK BOLT
34 7713-3390 1 SAFETY CLIP
35 7713-3137 2 COVER PLATE
36 7713-3893 1 CLAMP SET
37 7713-3052 3 COVER PLATE
38 7713-3209 6 HEX HD CAPSCREW, 1/4-20x1-3/8
39 7713-3073 2 CLAMP SET
40 9103-3138 4 CLAMP SET
41 7713-3498 4 COVER PLATE
9-9
HYDRAULIC CIRCUITS
Steering Cylinder
Starting Serial No. 0277001
Original Issue 1-98
Revised 7-1-99
PCN 980057 - JH
TO TEE
(SEE PAGE 9-2)
SEE PAGE 12-3 FOR DETAILS ON
CLAMP SETS AND CUSHION CLAMPS
* Changed Qty. on items 33, 34, 36, 37 & 38; removed items 39, 42 & 43;
replaced item 39 with 7713-3073 and revised illustration.
*
*
*
*
*
*
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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