Gradall 524D User Manual Page 199
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522D-524D
MATERIAL HANDLER
Item Part No. Qty. Description Of Part
24 8856-1109 2 FLAT WASHER, 3/8
25 9020-7463 8 CUSHION CLAMP
26 8471-8280 2 HOSE ASSY
27 9112-6008 2 HOSE TAKE-UP WELD
28 9112-3054 2 COMPRESSION SPRING
29 9112-1134 2 SPRING RETAINER
30 8850-1008 2 HEX NUT, 1/2-13
31 8850-1108 2 HEAVY HEX JAM NUT, 1/2-13
32 9112-3061 2 BULKHEAD FITTING
33 8871-2305 2 REDUCING BUSHING
34 9020-4244 1 MALE HYDRAULIC COUPLER
35 9104-3126 1 DUST CAP
36 9020-4245 1 FEMALE HYDRAULIC COUPLER
37 9104-3125 1 DUST PLUG
38 9130-1020 1 SPACER
39 9112-1125 1 BULKHEAD BRACKET
40 1440-2248 AR 3M ADHESIVE
41 9020-6199 13" TRIM-LOCK (pre-packaged in 25'
lengths)
42 8855-1010 2 LOCKWASHER, 5/16
43 8820-1019 2 HEX HEAD CAPSCREW,
5/16-18x7/8, GR5
44 8850-1005 2 HEX NUT, 5/16-18
45 8471-8041 2 HOSE ASSY
46 9002-7179 4 BULKHEAD FITTING, 90 DEGREES
47 9020-6194 3.5" TRIM-LOCK (pre-packaged in 25'
lengths)
48 8471-8281 2 HOSE ASSY
TT
OPTIONAL EQUIPMENT
(9108-5127) Auxiliary Hydraulics & L.H. Sway Assy
3 SECTION BOOM ONLY
Original Issue 5-98
Revised 8-30-02
Item Part No. Qty. Description Of Part
1 9002-7187 10 TIE WRAP
2 8866-1065 2 UNION, 1/2, TUBE
3 9020-7463 2 CUSHION CLAMP
4 8471-8062 2 HOSE ASSY
5 Ref CONTROL VALVE ASSY (see page
13-10 for details)
6 9136-3044 1 GUIDE PLATE
7 8820-1035 2 HEX HEAD CAPSCREW, 3/8-16x1,
GR5
8 8855-1011 4 LOCKWASHER, 3/8
9 9136-6008 1 LEVER BRACKET
10 1100-2410 3 HEX HEAD CAPSCREW,
1/4-28x4-1/2
11 8850-1404 3 HEX JAM NUT, 1/4-28
12 8855-1009 3 LOCKWASHER, 1/4
13 9108-3107 1 REMOTE VALVE CONTROL
9108-4282 1 KNOB
9108-4359 1 BOOT
14 9136-3043 2 CONTROL CABLE
15 9112-3062 2 CABLE ADAPTER BONNET
16 9112-3016 1 AUXILIARY HOSE SHEAVE
17 9108-1326 1 HOSE REEL SUPPORT
18 9020-3040 1 THRUST WASHER
19 8858-1320 1 RETAINING RING EXTERNAL
20 8320-1123 3 HEX HEAD CAPSCREW, 1/2-13x1
21 9002-7471 3 HARDEN FLATWASHER, 1/2
22 9112-6080 1 HOSE GUARD
23 8820-1034 2 HEX HEAD CAPSCREW,
3/8-16x7/8, GR5
13-20
* Added part numbers 9108-4282 & 9108-4359 to item 13; changed mislabeled item 33 to item 35.
*
*
*
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- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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