Gradall 524D User Manual Page 3
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INTRODUCTION
Table of Contents
Starting Serial No. 0277001
Original Issue 1-98
Revised 8-16-99
JJ
1-1
SECTION 1 — INTRODUCTION
Table of Contents............................................................................................................... 1-1 thru 1-4
Alphabetical Index.............................................................................................................. 1-5 thru 1-8
Service Kits............................................................................................................................ 1-9, 1-10
Part Number Index........................................................................................................ 1-11 thru 1-26
SECTION 2 — CHASSIS & ATTACHING PARTS
Frame Shrouding & Trim ................................................................................................................. 2-1
Open Cab........................................................................................................................................ 2-2
Rear Axle & Attaching Parts ........................................................................................................... 2-3
Front Axle Mounting ........................................................................................................................ 2-4
SECTION 3 — BOOM
First Boom Section ........................................................................................................................ 3-1
Second Boom Section .................................................................................................................... 3-2
Quick Switch ................................................................................................................................... 3-3
SECTION 4 — ATTACHMENTS
Carriage Assembly ........................................................................................................................ 4-1
Quick Switch Mounted Carriage Assembly .................................................................................... 4-2
Buckets .......................................................................................................................................... 4-3
Slope Piler Carriage ....................................................................................................................... 4-4
SECTION 5 — ENGINE & ATTACHING PARTS
Engine Left Side View (524D) ........................................................................................................ 5-1
Engine Right Side View (524D) ..................................................................................................... 5-2
Engine Pump Mount & Flywheel Housing (524D) ......................................................................... 5-3
Engine Left Side View (522D) ......................................................................................................... 5-4
Engine Right Side View (522D) ...................................................................................................... 5-5
Engine Pump Mount & Flywheel Housing (522D) .......................................................................... 5-6
Fuel Tank & Lines ........................................................................................................................... 5-7
Radiator & Hoses ........................................................................................................................... 5-8
Oil Cooler ........................................................................................................................................ 5-8
Air Cleaner Piping ........................................................................................................................... 5-9
Air Cleaner .................................................................................................................................... 5-10
Exhaust System .......................................................................................................................... 5-11
* Changed the final page number of the Part Number Index from 1-19 to 1-26.
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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