Gradall 524D User Manual Page 183
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522D-524D
MATERIAL HANDLER
Item Part No. Qty. Description Of Part
9138-5002 1 3 SECTION BOOM ASSY
1 9108-6140 1 BOOM WELDMENT (1 st.)
2 9108-6141 1 BOOM WELDMENT (2 nd.)
3 9108-6142 1 BOOM WELDMENT(3 rd.)
4 9112-3019 6 BEARING PAD, 5/8x6”
5 9112-1122 1 GUIDE BAR
6 9105-3426 1 CONNECTOR (includes item 103)
7 8820-1535 8 HEX HD CAPSCREW, 3/8-24x1-1/4,
GR5 (lubricate &torque to
32-37 ft. lbs.)
8 8856-1109 42 FLAT WASHER, 3/8
9 8820-1536 AR HEX HD CAPSCREW, 3/8-24x1-1/2,
GR5 (lubricate & torque to
32-37 ft. lbs.)
10 8820-1538 4 HEX HD CAPSCREW, 3/8-24x2”,
GR5
11 8866-2105 1 SWIVEL NUT, 90 DEGREE ELBOW
12 9108-3297 4 BEARING PAD, 1/2x8”
13 9108-1447 4 SPACER (.132 thick)
14 9112-1081 6 SHIM (.06 thick)
15 8820-1565 6 HEX HD CAPSCREW, 1/2-20x1-1/4,
GR5 (lubricate & torque to
68-78 ft. lbs.)
16 9002-7471 21 HARDENED FLAT WASHER, 1/2
(lubricate & torque to 68-78 ft. lbs.)
17 8820-1566 AR HEX HD CAPSCREW, 1/2-20x1-1/2,
GR5 (lubricate & torque to
68-78 ft.lbs.)
18 8820-1563 AR HEX HD CAPSCREW, 1/2-20x7/8,
GR5 (lubricate & torque to
68-78 ft. lbs.)
19 8820-1564 AR HEX HD CAPSCREW, 1/2-20x1”,
GR5 (lubricate & torque to
68-78 ft. lbs.)
20 9112-3018 2 SPRING
21 9108-3431 2 EXTENSION CABLE, 1/2
22 9112-1080 1 EXTENSION CABLE PIN
23 8858-1310 2 RETAINING RING EXTERNAL
24 9112-1079 2 SPECIAL WASHER, 7/8 (torque lock
nut to 100-110 ft./lbs. Use no
loctite on cable nuts.)
25 8850-1314 4 HEX NUT, 7/8-14 (torque lock nuts
to 100-110 ft./lbs. Use no loctite
on cable nuts.)
26 1440-4793 AR UNION 76 MEGAPLEX GREASE
27 9112-1041 1 CROWD CYL. PIN
28 8858-1320 3 RETAINING RING EXTERNAL
29 8656-1308 2 ADAPTER
30 9112-3022 2 ADAPTER (includes item 31)
31 8859-1205 1 O-RING
32 9108-3298 2 BUSHING
33 9112-1023 2 SHIM
34 9112-1024 2 SHIM
35 8320-1039 4 HEX HD CAPSCREW, 3/4-10x2-1/2,
GR8
36 9002-7473 15 HARDENED WASHER, 3/4
(torque lock nut to 100-110 ft./lbs.
Use no loctite on cable nuts.)
37 8850-1012 10 HEAVY HEX NUT, 3/4-10 (lubricate
& torque to 340-365 ft. lbs.)(torque
lock nut to 100-110 ft./lbs. Use no
loctite on cable nuts.)
JD
13-11
OPTIONAL EQUIPMENT
(9138-5002) 3 Section Boom Assembly
Original Issue 1-98
Revised 11-08-05
Item Part No. Qty. Description Of Part
38 9112-1066 2 CROWD CYLINDER RETAINER
39 8320-1017 4 HEX HD CAPSCREW, 3/4-10x2-3/4,
GR8 (lubricate & torque to
340-365 ft. lbs.)
40 9112-6010 1 CROWD CYLINDER MOUNTING
BRACKET
41 9108-5080 1 CROWD CYLINDER (starting S/N
0277001 thru 0277154)
9112-3152 AR SEAL KIT, (not shown)
9138-5016 1 CROWD CYLINDER -FOR SERVICE
ONLY (starting S/N 0277155)
9133-3029 AR SEAL KIT, (not shown)
42 9103-3186 8 BEARING PAD, 1/2x6”
43 9103-1236 10 SPACER
44 9020-5870 24 SHIM
45 9105-3450 1 FITTING (includes item 103)
46 8820-1532 22 HEX HD CAPSCREW, 3/8-24x3/4, GR5
(lubricate & torque to 32-37 ft.
lbs.)
47 8850-1006 2 HEX NUT, 3/8-16
48 9112-3136 2 BRASS HEX HD CAPSCREW,
3/8-16x1”
49 9020-7463 8 CUSHION CLAMP, 3/4” I.D.
50 8471-7863 1 HOSE ASSEMBLY
51 8471-7862 1 HOSE ASSEMBLY
52 7713-3893 2 STAUFF CLAMP SET
53 7713-3052 2 STAUFF COVER PLATE
54 7713-3209 4 HEX HD CAPSCREW, 1/4-20x1-3/8
55 8867-1001 4 LUBE FITTING, 1/8
56 9108-1326 1 HOSE REEL SUPPORT
57 9020-3040 1 THRUST WASHER
58 9112-3016 1 HOSE SHEAVE
59 8320-1123 3 HEX HD CAPSCREW, 1/2-13x1”,
GR8 (lubricate & torque to
68-78 ft. lbs.)
60 9112-1197 1 RETRACT SHEAVE PIN
61 9104-1451 5 THRUST WASHER
62 9112-5031 1 RET. SHEAVE ASSEMBLY
63 9112-1056 2 RETAINER ROLLER
64 8820-1043 2 HEX HD CAPSCREW, 3/8-16x3”,
GR5
65 8852-1306 3 THIN LOCKNUT, 3/8-16
66 8664-1158 2 PIN KEEPER
67 8820-1034 8 HEX HD CAPSCREW, 3/8-16x7/8,
GR5
68 8855-1011 8 LOCKWASHER, 3/8
69 9108-3513 1 TILT CYLINDER
70 9114-6052 1 PIN WELDMENT
71 8820-1065 1 HEX HD CAPSCREW, 1/2-13x1”,
GR5
72 8362-1283 1 SPECIAL WASHER
73 8820-1608 2 HEX HD CAPSCREW, 3/4-16x1-1/2,
GR5
74 9112-1022 1 BEARING PLATE
75 9112-6008 2 HOSE TAKE-UP WELD
76 9112-3054 2 COMPRESSION SPRING
77 9112-1134 2 SPRING RETAINER
78 8850-1008 2 HEX NUT, 1/2-13
79 8850-1108 2 HEX JAM NUT, 1/2-13
80 8471-8280 2 HOSE ASSEMBLY
81 8471-8281 2 HOSE ASSEMBLY
82 8471-7896 2 HOSE ASSEMBLY
* Added seal kits to item 41.
*
*
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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