Gradall 524D User Manual Page 178
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522D-524D
MATERIAL HANDLER
Item Part No. Qty. Description Of Part
9138-5018 1 AUX. HYDRAULICS FIELD KIT,
(2 section boom),(includes all items)
9134-5010 1 REMOTE VALVE CONTROL ASSY,
(includes items 15 thru 19)
1 9002-7187 10 TIE WRAP
2 8866-1065 2 UNION, 1/2 TUBE
3 9020-7463 2 CUSHION CLAMP, 3/4
4 8471-8026 2 HOSE ASSY
5 9108-3343 2 ELBOW-90 DEGREES, (includes
o-ring)
8859-1206 2 O-RING
6 8866-1348 2 TUBE END REDUCER, 5/8X3/4
7 8866-1407 2 TUBE NUT
8 9108-4280 1 VALVE SECTION ASSY, (includes
items 21, 22, 29, 33, two of 9108-4281
relief 1500 psi, and item 37 on page
10-7)
9 9108-4203 1 STUD KIT, (see page 10-7)
10 9108-4015 1 SEAL KIT, (see page 10-7)
11 9108-3310 2 STRAIGHT ELBOW, 90DEGREES
12 9136-3045 1 GUIDE PLATE
13 9020-4245 1 FEMALE HYDRAULIC COUPLER
14 9104-3125 1 DUST PLUG
15 9136-6007 1 LEVER BRACKET
Item Part No. Qty. Description Of Part
16 8820-1012 3 HEX HEAD CAPSCREW,
1/4-20X2-3/4, GR5
17 8852-1304 3 HEX LOCKNUT, 1/4-20
18 9130-3019 1 REMOTE VALVE CONTROL
19 9136-3043 1 CONTROL CABLE
20 9112-3062 1 CABLE ADAPTER BONNET
21 8471-8032 2 HOSE ASSY
22 9020-6194 8” TRIM-LOCK, (sold in 25’ lengths)
23 9020-7463 4 CUSHION CLAMP, 3/4
24 7713-3139 1 CLAMP SET
25 7713-3140 1 COVER PLATE
26 7713-3177 1 HEX HEAD CAPSCREW,
5/16-18X1-3/8
27 1440-2248 AR 3M-ADHESIVE
28 9020-6199 28” TRIM-LOCK, (sold in 25’ lengths)
29 9108-3290 1 HOSE CARRIER
30 8841-1037 4 ROUND HEAD CARRIAGE BOLT,
5/16-18X1
31 8852-1205 4 HEX LOCKNUT, 5/16-18
32 8471-7563 2 HOSE ASSY
33 9002-7179 2 ELBOW, 90 DEGREES
34 9112-3061 2 BULK HEAD FITTING
35 8871-2305 2 REDUCING BUSHINGS, 1/2X1/4
36 9020-4244 1 MALE HYDRAULIC COUPLER
37 9104-3126 1 DUST CAP
MPC 3766-AK
13-8
OPTIONAL EQUIPMENT
(9138-5018) Auxiliary Hydraulics Field Kit
2 SECTION BOOM ONLY
Original Issue 1-98
Revised 1-10-01
* Revised illustration and items 13 & 14; removed items 38 & 39
NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS (9108-5123)
USE AUXILIARY HYDRAULICS FIELD KIT (9138-5018) FOR SERVICE.
*
*
VIEW A-A
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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