Gradall 524D User Manual Page 161
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524D
MATERIAL HANDLER
12-1
MISCELLANEOUS
Cab & Frame Decals
Starting Serial No. 0277001
Original Issue 1-98
Revised 6-22-01
Item Part No. Qty. Description Of Part
22 9114-3282 3 WARNING DECAL
23 9114-3280 1 WARNING DECAL
24 9114-3281 1 WARNING DECAL
25 9114-3285 1 INSTRUCTION DECAL
26 9114-3284 1 WARNING DECAL
27 9132-3030 1 WARNING DECAL
28 9114-3182 1 PARK BRAKE DECAL
29 9103-3089 1 HORN DECAL
30 9114-3120 1 INSTRUMENT PANEL DECAL
31 9116-3184 1 CAPACITY CHART COVER
32 9138-3009 1 CAPACITY CHART (2 section boom,
std.)
9138-3007 1 CAPACITY CHART (3 section boom,
opt.)
9138-3008 1 CAPACITY CHART (3 section boom,
opt.)
33 9116-3028 1 SHIFTER DECAL
34 9136-3070 2 HINGED CLAMP
35 9114-3202 1 INSTRUCTION DECAL
36 9116-3087 2 LOAD CHART BRACKET
37 8830-2125 2 RD HD MACHINE SCREW, 1/4-20x5/8
38 8850-1616 2 HEX NUT, 1/4-20
39 9138-3027 1 LOAD CHART-SLOP PILER (std.)
9138-3016 1 LOAD CHART-SLOP PILER (opt.)
40 9138-3010 1 LOAD CHART-STD CARRIAGE W/
WINCH (2 section boom, std.)
41 9138-3036 1 LOAD CHART-6' MAST (std.)
9138-3028 1 LOAD CHART-6' MAST (opt.)
42 9138-3035 1 LOAD CHART-100 DEGREE SWING
CARRIAGE (std.)
9138-3020 1 LOAD CHART-100 DEGREE SWING
CARRIAGE (opt.)
43 9138-3029 1 LOAD CHART-10' TRUSS BOOM
(opt.)
44 9138-3077 1 LOAD CHART - PERSONNEL
PLATFORM, (std.)
9138-3078 1 LOAD CHART - PERSONNEL
PLATFORM, (opt.)
Item Part No. Qty. Description Of Part
9108-5133 1 524D DECAL KIT, WHITE (std.)
(includes all items on page 12-1 except
18 thru 20, 31, 32, 34 thru 43 and all
items on page 12-2 except items
4 thru 7)
(starting s/n 0277001 thru
0277594)
9138-5035 1 524 DECAL KIT, WHITE(std.)
(includes all items on page 12-1 except
18 thru 20, 31, 32, 34 thru 43, and all
items on page 12-2 except items
4 thru 7)
(starting s/n 0277595)
1 8060-3026 1 CAUTION DECAL
2 9114-3286 1 WARNING PLATE
3 9108-3492 2 OIL WARNING DECAL
4 9114-3288 1 HYDRAULIC OIL PLATE
5 9116-3130 1 OIL LEVEL DECAL
6 9114-3162 1 TEST PORT DECAL
7 8060-3022 1 DANGER DECAL
8 9055-3027 1 WARNING DECAL
9 9133-3028 1 SERVICE INSTRUCTION DECAL
(starting s/n 0277001 thru 0277594)
9133-3044 1 SERVICE INSTRUCTION DECAL
(starting s/n 0277595)
10 9130-3047 1 BOOM OPR. DECAL
11 8364-1675 1 GRADALL DECAL (white)
12 9108-3317 1 TILT DECAL
13 9108-3318 1 SWAY DECAL
14 9114-3292 1 DIPSTICK DECAL
15 7733-3027 1 MADE IN USA DECAL
16 9108-3314 1 TRACTION DECAL
17 9055-3028 1 WARNING DECAL
18 9114-4430 1 SERIAL TAG
19 9116-4094 1 ROPS WARNING DECAL
20 9138-3003 1 SERIAL NO. AND ATTACHING
PLATE (on inside of cab std.)
9138-3002 1 SERIAL NO. AND ATTACHING
PLATE (on inside of cab opt.)
21 9114-3283 1 WARNING DECAL
*
PCN 010240-SVC
* Revised illustration & part number on items 8, 17 & 32; added item 44.
*
*
*
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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