Gradall 524D User Manual Page 107
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524D
MATERIAL HANDLER
Item Part No. Qty. Description Of Part
1 Ref HYDRAULIC RESERVOIR (see page
10-18 for details)
2 8866-2106 1 ELBOW, 90 DEGREES (swivel nut)
3 8471-8164 1 HOSE ASSY
4 8471-9071 1 HOSE ASSY
5 8362-3032 1 ELBOW, 90 DEGREES
6 8471-7872 1 HOSE ASSY
7 8471-9069 1 HOSE ASSY
8 8471-7839 1 HOSE ASSY
9 8471-7889 2 HOSE ASSY
10 8866-1364 1 HEX CAP, 3/8 TUBE
11 8866-1362 1 HEX CAP, 1/4 TUBE
12 9112-3149 1 DRAIN TUBE ASSY
13 8471-7911 1 HOSE ASSY
14 8866-2105 1 ELBOW, 90 DEGREES (swivel nut)
15 8471-6719 1 HOSE ASSY
16 8866-2064 1 CONNECTOR (includes item 17)
17 8859-1204 2 O-RING
18 Ref SOLENOID VALVE (see page 10-12)
19 8866-2224 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
20 Ref TRACTION LOCK VALVE (see page
10-20 for details)
21 8471-9070 1 HOSE ASSY
22 8365-1133 1 REDUCER WITH ADAPTOR
23 8866-2242 1 SWIVEL NUT RUN TEE, 3/4 TUBE
24 8866-2008 2 CONNECTOR (includes item 25)
25 8859-1207 2 O-RING
26 Ref HYDROSTATIC TRANSMISSION
(see page 10-16 for details)
9-2
Item Part No. Qty. Description Of Part
27 Ref MAIN HYDRAULIC CONTROL VALVE
ASSY (see page 10-7 for details)
28 8866-2108 1 ELBOW - 90 DEGREES (swivel nut)
29 8471-9110 1 HOSE ASSY
30 Ref OIL COOLER ASSY (see page 5-8
for details)
31 Ref HOSE ASSY (see page 9-9 item 22
for details)
32 8866-1345 1 TUBE END REDUCER, 3/4x3/8
33 8866-1408 1 NUT
34 8866-2227 1 SWIVEL NUT BRANCH TEE,
3/4 TUBE
35 8866-2239 1 SWIVEL NUT RUN TEE, 3/8 TUBE
36 9105-3426 1 STRAIGHT THREAD ADAPTOR
(includes o-ring)
8859-1207 1 O-RING
37 Ref FRONT DRIVE MOTOR ASSY (see
page 10-17 for details)
38 7713-3053 1 CLAMP SET
39 7713-3052 1 COVER PLATE
40 8820-1010 2 HEX HD CAPSCREW, 1/4-20x2-1/4
GR5
41 8850-1004 2 HEX NUT, 1/4-20
42 8855-1009 2 LOCKWASHER, 1/4
43 8856-1107 2 FLAT WASHER, 1/4
44 8866-1013 1 MALE CONNECTOR
45 8866-2005 1 CONNECTOR(includes item 17)
SEE PAGE 12-3 FOR DETAILS ON
CLAMP SETS AND CUSHION CLAMPS
HYDRAULIC CIRCUITS
Dump Circuit
Starting Serial No. 0277001 thru 0277085
Original Issue 1-98
Revised 7-1-99
PCN 980002, 980059,
980151, 980607 - JH
*
*
*
* Changed Part No. on items 6, 10, 13 & 15 and revised notes on illustration page.
*
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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