Gradall 524D User Manual Page 186
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522D-524D
MATERIAL HANDLER
13-12
Item Part No. Qty. Description Of Part
9138-5019 1 AUX HYDRAULICS FIELD KIT,
(3 section boom, include all items)
9134-5010 1 REMOTE VALVE CONTROL ASSY,
(includes items 15 thru 19)
1 9002-7187 10 TIE WRAP
2 8866-1065 2 UNION 1/2 TUBE
3 9020-7463 2 CUSHION CLAMP, 3/4
4 8471-8026 2 HOSE ASSY
5 9108-3343 2 LONG ELBOW, 90 DEGREES
6 8866-1348 2 TUBE END REDUCER
7 8866-1407 2 TUBE NUT
8 9108-4280 1 VALVE SECTION ASSY, (includes
items 21, 22, 29, 33, two of 9108-4281
relief - 1500 psi, and item 37 on page
10-7)
9 9108-4203 1 STUD KIT, (see page 10-7)
10 9108-4015 1 SEAL KIT, (see page 10-7)
11 9108-3310 2 ELBOW, 90 DEGREES
12 9136-3045 1 GUIDE PLATE
13 9020-4245 1 FEMALE HYDRAULIC COUPLER
14 9104-3125 1 DUST PLUG
15 9136-6007 1 LEVER BRACKET
16 8820-1012 3 HEX HD CAPSCREW, 1/4-20X2-3/4,
GR5
17 8852-1304 3 HEX LOCKNUT, 1/4-20
18 9130-3019 1 REMOTE VALVE CONTROL
19 9136-3043 1 CONTROL CABLE
20 9112-3062 1 CABLE ADAPTER BONNET
21 8471-8041 2 HOSE ASSY
22 9002-7179 4 BULKHEAD FITTING, 90°
23 9020-6194 AR TRIM-LOK
Item Part No. Qty. Description Of Part
24 1440-2248 AR 3M ADHESIVE
25 8471-8281 2 HOSE ASSY
26 9112-3016 1 AUX HOSE SHEAVE
27 9108-1326 1 HOSE REEL SUPPORT
28 9020-3040 1 THRUST WASHER
29 8858-1320 1 RETAINING RING EXT.
30 8320-1123 3 HEX HD CAPSCREW, 1/2-13X1
31 9002-7471 3 HARDENED FLATWASHER, 1/2
32 9112-6080 1 HOSE GUARD
33 8820-1034 2 HEX HD CAPSCREW, 3/8-16X7/8,
GR5
34 8855-1011 2 LOCKWASHER, 3/8
35 8856-1109 2 FLATWASHER, 3/8
36 8471-8280 2 HOSE ASSY
37 9020-7463 8 CUSHION CLAMP
38 9020-6199 AR TRIM-LOK, (13”)
39 9112-1125 1 BULKHEAD BRACKET
40 8855-1010 2 LOCKWASHER, 5/16
41 8820-1019 2 HEX HD CAPSCREW, 5/16-18X7/8,
GR5
42 8850-1005 2 HEX NUT, 5/16-18
43 9112-6008 2 HOSE TAKE UP WELD
44 9112-3054 2 COMPRESSION SPRING
45 9112-1134 2 SPRING RETAINER
46 8850-1008 2 HEX NUT, 1/2-13
47 8850-1108 2 HEX JAM NUT, 1/2-13
48 9112-3061 2 BULKHEAD FITTING
49 8871-2305 2 PIPE BUSHING, 1/2X1/4
50 9020-4244 1 MALE HYDRAULIC COUPLER
51 9104-3126 1 DUST CAP
C
C
VIEW C-C
TO CLAMPS ON
RIGHT SIDE OF
CHIMNEY PLATE.
4”
MPC 3766-AK
OPTIONAL EQUIPMENT
(9138-5019) Auxiliary Hydraulics Field Kit
3 SECTION BOOM
Original Issue 1-98
Revised 1-10-01
NOTE: IF YOUR MACHINE CAME WITH AUXILIARY HYDRAULICS ASSY(9108-5126)
USE AUXILIARY HYDRAULICS FIELD KIT (9138-5019) FOR SERVICE.
* Revised illustration and items 13 & 14; removed items 52 & 53 .
*
*
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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