Gradall 524D User Manual Page 43
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- Table of contents
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522D-524D
MATERIAL HANDLER
Item Part No. Qty. Description Of Part
22 9140-3414 1 MALE TIP COUPLER, (S/N 2005283-01
& After)
23 9104-3126 1 DUST CAP
24 9116-3139 1 FEMALE COUPLER, (Before S/N
2005283-01)
9140-3413 1 FEMALE COUPLER, (S/N 2005283-01
& After)
25 9104-3125 1 DUST PLUG
26 9040-3056 1 SHEAVE
27 8834-1022 4 DRIVE SCREW, #10X3/8
28 9040-2948 1 PIN
29 8820-1073 1 HEX HD CAPSCREW, 1/2-13X3, GR5
30 8850-1008 1 HEX NUT, 1/2-13
31 8867-1001 1 LUBE FITTING, STRAIGHT, 1/8
32 9020-7882 1 WIRE ROPE, 3/8" DIAMETER
33 9140-3448 1 SWIVEL HOOK
34 9002-6965 1 THIMBLE
35 9002-8990 2 WIRE ROPE CLIP
36 9060-2905 1 SLIDER BRACKET
37 9060-2904 1 SLIDER BRACKET
38 9040-3437 2 SLIDER BAR
39 8820-1036 8 HEX HD CAPSCREW, 3/8-16X1-1/4,
GR5
40 8850-1006 8 HEX NUT, 3/8-16
41 9020-7884 2 LOCKING CLAMP
42 8820-1021 8 HEX HD CAPSCREW, 5/16-18X1-1/4,
GR5
43 8820-1035 2 HEX HD CAPSCREW, 3/8-16X1, GR5
44 8850-1106 2 HEAVY HEX JAM NUT, 3/8-16
45 9015-3001 1 SERIAL NO. PLATE
46 8859-1206 4 O-RING
Item Part No. Qty. Description Of Part
9045-5012 1 TRUSS BOOM ASSY W/WINCH,
(includes all items)
1 9080-1353 1 TRUSS BOOM WELDMENT
2 Ref WINCH W/MOTOR, (see page 13-32 &
13-33 for details)
3 8820-1096 4 HEX HD CAPSCREW, 5/8-11X1-3/4,
GR5
4 8850-1010 4 HEX NUT, 5/8-11
5 8856-1113 8 FLAT WASHER, 5/8
6 Not Used
7 Not Used
8 9045-1047 2 SPACER
9 Ref CROSSOVER VALVE, (see page
13-34 for details)
10 8820-1027 2 HEX HD CAPSCREW, 5/16-18X2-3/4,
GR5
11 8856-1108 2 FLAT WASHER, 5/16
12 8850-1005 10 HEX NUT, 5/16-18
13 8345-1104 4 ADAPTER
14 9002-9935 2 TUBE REDUCER, 7/8X3/4
15 9020-5121 2 HOSE ASSY
16 8866-2107 2 ELBOW, 90 DEGREES, (swivel nut)
17 9045-3016 2 ADAPTER
18 9020-7880 2 FLOW LIMITER
19 8866-2019 4 CONNECTOR, (includes item 46)
20 8471-7644 2 HOSE ASSY
21 8866-1013 2 MALE CONNECTOR, 1/2X1/2, (Before
S/N 2005283-01)
8866-2006 2 CONNECTOR, (includes 8859-1205
o-ring), (S/N 2005283-01 & After)
22 9116-3138 1 MALE TIP COUPLER, (Before S/N
2005283-01)
ER 49169, 49553, 49939 -LK
4-6
ATTACHMENTS
(9045-5012) Truss Boom W/Winch
Starting Serial No. 0277001
Original Issue 7-01
Revised 7-03-06
* Revised illustration & parrts list.
- Illustrated Parts Manual 1
- SECTION 1 — INTRODUCTION 3
- SECTION 3 — BOOM 3
- SECTION 4 — ATTACHMENTS 3
- SECTION 6 — DRIVE TRAIN 4
- SECTION 7 — CONTROLS 4
- SECTION 8 — BRAKES 4
- SECTION 11 — ELECTRICAL 5
- SECTION 12 — MISCELLANEOUS 5
- Revised 6-1-99 6
- INTRODUCTION 10
- Alphabetical Index 10
- Starting Serial No. 0277001 11
- Original Issue 1-98 11
- Part Number Index 13
- CHASSIS & ATTACHING PARTS 29
- Frame Shrouding & Trim 29
- (9114-3261) Open Cab 31
- Front Axle Mounting 34
- ASSEMBLIES USED ON 522D/524D 38
- PLEASE SEE FORK INFORMATION 38
- ATTACHMENTS 40
- ATTACHMENTS & ACCESSORIES 42
- Fork Information 42
- APPROPRIATE LOAD RATING 46
- MUST BE USED 46
- ENGINE & ATTACHING PARTS 47
- CAUTION 54
- (S.S.N. 0277595 thru Current) 72
- MPC 3100 81
- PCN 980059 - JH 81
- DRIVE TRAIN 89
- (9112-3119) Front Axle 89
- Carrier Assembly 90
- Brake Assembly 91
- Wheels & Tires 95
- TO ENGINE 98
- VIEW SHOWN WITH BOOT 98
- & PIN REMOVED 98
- Tie Strap & 99
- Boot Kit 99
- UNDERSIDE VIEW OF FLOORPLATE 100
- 522D-524D 101
- MATERIAL HANDLER 104
- HYDRAULIC CIRCUITS 106
- Dump Circuit 106
- 980151, 980607 - JH 107
- PCN 980002, 980059 107
- PCN 980217, 980386 - JH 112
- PCN 980101, 980390 113
- 980764 - JH 113
- Drive Circuit - Rear 114
- (SEE PAGE 9-2) 122
- HYDRAULIC COMPONENTS 132
- (9108-3401) Rear Drive Motor 132
- QUANTITIES TO MOUNT BOTH 133
- PRIORITY FLOW CONTROL VALVE 133
- AND FLOW DIVIDER VALVE 133
- SHOWN ON PAGE 10-10 133
- NOTE: SEE PAGE 10-9 ITEMS 18 134
- THRU 20 FOR MOUNTING 134
- HARDWARE 134
- (9116-3044) Front Drive Motor 142
- (9109-3016) Front Drive Motor 147
- INVERSION 147
- ELECTRICAL 155
- MISCELLANEOUS 160
- Cab & Frame Decals 160
- (starting s/n 0277001 thru 161
- 0277594) 161
- (starting s/n 0277595) 161
- (starting s/n 0277001 163
- TOP VIEW OF 164
- 3 SECTION BOOM 164
- 2 SECTION BOOM 164
- Electrical Wiring 191
- Heater Hosing 191
- OPTIONAL EQUIPMENT 206
- (9138-5005) Foam Tire 206
- 2 Section Boom Only 206
- (9138-5006) Foam Tire 207
- 3 Section Boom Option Only 207
- REAR VIEWTOP VIEW 221
- VIEW A-A 221
- STABILIZER WIRING 222
- 3 SECTION BOOM ONLY 223
- JLG Worldwide Locations 225
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