Gradall 524D User Manual download pdf (Page 77)

522D

MATERIAL HANDLER

Item Part No. Qty. Description Of Part

9139-5001 Ref ENGINE ASSY (includes all items on

page 5-4 except items 50 thru 56,

all items on page 5-5 except items 34,

35 & 36 and all items on page 5-6)

1 9139-3003 1 TUBE ASSY

2 8471-2738 2 SPLIT FLANGE CLAMP

3 8320-1135 4 HEX HD CAPSCREW, 7/16-14X1-1/2,

GR8

4 8855-1012 4 LOCKWASHER, 7/16

5 8820-1018 2 HEX HD CAPSCREW, 5/16-18X3/4,

GR5

6 8850-1005 2 HEX NUT, 5/16-18

7 9109-1001 1 CLAMP SUPPORT

8 8855-1010 2 LOCKWASHER, 5/16

9 9108-3106 1 O-RING

10 9108-6055 1 EXHAUST TUBING

11 8319-1021 13 HEX HD CAPSCREW, M10X1.5X30,

GR8

12 8319-1013 16 LOCKWASHER, M10

13 9133-6003 1 TUBE SUPPORT

14 9108-6131 1 TUBE SUPPORT

15 9108-3456 1 STARTER

16 9108-3503 1 ALTERNATOR (includes item 40)

17 9108-3218 1 FUEL FILTER

18 8319-1006 1 HEX HD CAPSCREW, M10X1.5X40,

GR8

19 8856-1109 3 WASHER, 3/8

20 8319-1005 2 HEX HD CAPSCREW, M10X1.4X45,

GR8

21 8348-3497 2 HOSE CLAMP

22 9002-8660 2 SUPPORT CLAMP

23 11" HOSE, 5/16

24 8856-1111 1 WASHER, 1/2

25 9114-3122 1 SUPPORT CLAMP, 5/8

Item Part No. Qty. Description Of Part

26 8319-1004 2 HEX HD CAPSCREW, M12X1.75X30,

GR8

27 8319-1010 2 LOCKWASHER, M10

28 9108-3481 1 NEGATIVE BATTERY CABLE

29 9108-3482 1 POSITIVE BATTERY CABLE

30 9002-7187 1 TIEWRAP

31 8871-1284 1 PIPE PLUG, 3/4

32 9020-5792 1 CUSHION CLAMP

33 8866-1384 1 HEX PLUG, 3/8 TUBE

34 8820-1001 2 HEX HD CAPSCREW, 1/4-20x1/2,

GR5

35 8856-1107 2 FLAT WASHER, 1/4

36 8855-1009 2 LOCKWASHER, 1/4

37 2486-1170 3 SUPPORT CLAMP

38 9134-5008 1 STARTER RELAY ASSY (includes the

following seven items)

7738-3377 2 SOLENOID RELAY

8821-1028 4 HEX HD CAPSCREW, #10-24X1/2,

GR5

8850-1612 4 HEX NUT

8855-1007 4 LOCKWASHER

8856-1105 4 WASHER

9133-1014 1 RELAY MOUNTING PLATE

9137-3009 1 JUMPER WIRE

39 9136-3066 1 JUMPER WIRE

40 9108-3504 1 REGULATOR (supplied with alternator)

41 9114-3314 1 WATER TEMPERATURE SENDER

42 8871-1385 1 REDUCER BUSHING

NOTE: ONLY ITEMS WITH PART

NUMBERS ARE AVAILABLE FOR

SERVICE.

5-5

ENGINE & ATTACHING PARTS

(9139-5001) EPA Engine Right Side View - 522D

Starting Serial No. 0277120

Original Issue 10-98

Revised 5-16-00

SERVICE NOTES:

1). Use Loctite 242, P/N 1440-3364, on

all bolt & fitting threads except

pipe threads.

2). Use Loctite pipe sealant, P/N

1440-4082, on all pipe threads.

3). Add 12 qts. of oil, P/N 1440-3420,

to crankcase.

PCN 980469, 980764,

MPC 3497 - DS

* Removed Engine Filter Kit.

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